Breaking value of bitumen emulsions


The determination of the Breaking Value of Cationic Bitumen Emulsions (IREC in french, also known as “Breaking Index”) is a fundamental test for the classification of emulsions into Rapid-Setting (RS), Middle-Setting (MS) and Slow-Setting (SS), in accordance with the specification standard for cationic emulsions NF EN 13808. This test also allows the formulator to characterize the chemical stability of emulsions by studying its behavior in contact with fine reference silicones, the Forshammer and Q92 fillers. Its study makes it possible, during the formulation stages, to adjust the behavior of the emulsion to the aggregates or the conditions of storage and use.

During the test, dried reference fines (Q92) are added at constant speed (0.25 to 0.45 g / sec) to a known quantity of bitumen emulsion (100 g), with manual or mechanical stirring. When the emulsion is completely broken (when the mixture cannot be stirred properly anymore), the mass of fines added is determined by weighing to the nearest 0.1 g. This mass in then multiplied by 100 and divided by the mass of emulsion, which gives the breaking value of this cationic bitumen emulsion. The greater this index is, the more stable the emulsion is in contact with the aggregates, and therefore the slower the emulsion. Conversely, a low breaking index suggests that the emulsion is rapid, and therefore classified as rapid-setting.


EN 13075-1 | Manual procedure | Semi-automatic procedure

MANUAL FINE DISPENSER

Vialab has designed and manufactured a Breaking Index hopper or manual fine distributor which allows and guarantees the continuous and optimal flow of Q92 filler in compliance with the specifications of the test standard NF EN 13075-1. The shape of its flow cone, designed to contain a maximum quantity of filler, its rotary axis of opening / closing of the calibrated orifice, as well as its bent and 360 ° orientable release tube are the culmination of several years of use in our laboratory, feedback from our customers. The filler flows without vibration, at the flow rate of the standard, a few centimeters above the emulsion, for high comfort of use.

This manual flow hopper can be used in both the manual and semi-automatic operating modes, in combination with a digital propeller agitator.

COMPLETE SETS

EN 13075-1 | MANUAL SET

Specifications

    • Manual fine dispenser F044.145.0010
    • Internal flow control certificate
    • Unique serial number – Laser engraving
    • Stand 250 x 160 x 600 mm F039.205.0271
    • Double clamping nut F039.205.0010
    • Porcelain enamel capsule Ø 254 mm F039.215.0750
    • Spoon spatula F039.230.1210
    • Stopwatch 1/100th F007.255.0017
    * Q92 sand must be ordered separately

F044.145.0020

EN 13075-1 | SEMI-AUTOMATIC SET

Specifications

  • Manual fine dispenser F044.145.0010
  • Internal flow control certificate
  • Unique serial number – Laser engraving
  • Complete propeller stirrer – EN 13075-1 F039.118.6031
  • 1 Fixed 4-fin stirring rod | Ø 70 mm F144.118.7500
  • Double clamping nut F039.205.0010
  • Metal container Ø 90 mm x H. 95 mm F044.145.5358
  • Clamp with collar F039.205.0145
  • Stopwatch 1 / 100th F007.255.0017
* Sand Q92 must be ordered separately

F044.145.0021

COMPLETE SET FOR BREAKING INDEX OF CATIONIC EMULSIONS | EN 13075-1

Specifications

  • Manual fine dispenser F044.145.0010
  • Internal flow control certificate
  • Unique serial number – Laser engraving
  • Stand 250 x 160 x 600 mm F039.205.0271
  • Double clamping nut F039.205.0010
  • Porcelain enamel capsule Ø 254 mm F039.215.0750
  • Spoon spatula F039.230.1210
  • Stopwatch 1/100th F007.255.0017
  • 25kG Filler Q92  F044.430.9225

F044.145.0020Q

COMPLETE SEMI-AUTOMATIC SET | EN 13075-1

Specifications

  • Manual fine dispenser F044.145.0010
  • Internal flow control certificate
  • Unique serial number – Laser engraving
  • Complete propeller stirrer – EN 13075-1 F039.118.6031
  • 1 Fixed 4-fin stirring rod | Ø 70 mm F144.118.7500
  • Double clamping nut F039.205.0010
  • Metal container Ø 90 mm x H. 95 mm F044.145.5358
  • Clamp with collar F039.205.0145
  • Stopwatch 1 / 100th F007.255.0017
  • 25 kg – sable Q92 F044.430.9225

F044.145.0021Q

PRODUCTS

MANUAL FINE DISPENSER

Specifications

  • 2020 model
  • Structure in black HDPE
  • Suitable for semi-automatic device
  • Cylindrical hopper with conical interior for optimized flow
  • Opening system closing axis.
  • Lower plate in stainless steel
  • Stainless steel fine drainage tube bent at 45 °, adjustable 360 °
  • Stainless steel rod., 12 × 200 mm
  • Assembly by stainless steel screws
  • No collage
  • Continuous flow between 0.30 and 0.40 g / s
  • Certificate of individual internal flow control
  • Device identified by laser marking

F044.145.0010

VIBRATING FINE DISPENSER

Specifications

  • 2.8 L volume input hopper
  • Powerful drive for uniform material feeding
  • Variable flow and height adjustment of the material bed
  • Digital speed control
  • Digital time setting
  • Compact control and power unit
  • 15 mm chute with support
  • Easy-to-clean clip-on chutes

The fines are loaded into the feed chute through the hopper. This is oscillated at 50 (or 60) Hz by two electromagnets. The volume current is infinitely adjustable. The layer height can be adjusted according to the product and needs.

F197.145.0001

Capsule_emaillé

PORCELAIN CAPSULE | Ø254 mm

Specifications

  • Flat bottom
  • Diameter : 254 mm
  • Height : 105 mm

F039.215.0750

157-500x500

STAINLESS STEEL CAPSULE | Ø200 mm

Specifications

  • Flat bottom
  • Diameter : 200 mm
  • Rolled edge

F010.216.0200

STAND | 250 x 160 x 600 mm

Specifications

  • Blue painted cast iron base 250 x 160 mm
  • Stainless steel rod Ø12 x 600 mm
  • M10 thread + clamping nut

F039.205.0271

Spatule_Vialab

SPOON SPATULA

Specifications

  • Stainless steel
  • Overall length 210mm
  • One spoon end
  • One flat spatula end

F039.230.1210

Agitateur_Vialab

PROPELLER AGITATOR

Specifications

  • Digital screen
  • Speed adjustment from 50 to 2200 rpm
  • Analog speed adjustment
  • Max volume 20 L 40 L
  • Viscosity max. (mPas) 10,000 50,000
  • Suction of the mixture from top to bottom.
  • Localized shear.
  • Produces an axial flow of the mixture in the container.
  • Use with medium to high speeds.
  • Stand included F039.118.2080

F039.118.6031

METALLIC CONTAINER

Specifications

  • Beaker with handle | 500 ml
  • Stainless steel
  • Ø 90 mm
  • Height 90 mm

F044.145.5358

STIRRING ROD 4 FIXED ARMS | Ø 70 mm

Specifications

  • Stainless steel stirring rod
  • 4 fixed fins
  • Ø Wingspan 70 mm
  • Ø Stem 8 mm
  • Rod length 500 mm

F144.118.7500

DOUBLE TIGHTENING NUTS

Specifications

  • Maximum opening diameter 16mm
  • 90 ° Return angle

F039.205.0010

STOPWATCH 1/100e

Specifications

  • Fonction date & clock
  • Start – Stop – Reset
  • 00h00…24h00
  • Precision 1/100e on 30 min
  • Memory / 2 times

F007.255.0017

PRECISION BALANCE | 6000 g / 0.01 g

Specifications

  • Range: 6100 g
  • Precision: 0.01 g (10 mg)
  • Plate: 195×195 mm
  • Digital screen / Keyboard
  • Internal calibration
  • Under-balance weighing (density)

F007.130.6100

REFERENCE FILLERS

Q92_sand_Vialab-500x500

Q92 | 25 KG

Specifications

  • COFRAC batch size analysis certificate (Included in the bucket)
  • Lot identification on each bucket
  • Hermetic metal bucket with strapping ring and handle
  • EN 13075-1
  • Sampled
  • Thames
  • Homogenized
  • Net weight: 25 kg

F044.430.9225

Q92_Vialab

Q92 | 5 KG

Specifications

  • Particle size analysis certificate
  • Net weight: 5 kg

F044.430.92COLIS5

Forshammer-10-kg-vialab-500x500

FORSHAMMER | 10 KG

Specifications

  • Hermetic stackable bucket
  • Certificate of product and batch analysis

F111.430.0001

Forshammer_Vialanb

FORSHAMMER | 5 KG

Specifications

  • Hermetic stackable bucket
  • Certificate of product and batch analysis

F111.430.COLIS5