PRODUCTS
ATMO Processus
F022.122.0192
Complementary to the Simplified Laboratory Pilot, developed to respond quickly to the problems of preformulation of emulsions, or ingredient tests, the Complete Laboratory Pilots open the doors to performance in formulation, adding to the proven capabilities of the ATOMIX® C homogenizer, all our know-how in industrial production and dosing precision.
Depending on its configuration, you may consider producing the most basic to the most complex emulsions, with the lowest bitumen contents, with the highest bitumen contents (up to 75% of bitumen modified by polymers with the option – pressure production line).
The ATMO Processus includes:
Production group
- Pre-mixing chamber with non-return valves
- ATOMIX® C homogenizer in stainless steel (from 2 to 9-11000 rpm)
- Pressure gauge and outlet temperature sensor
Aqueous phase line
- 5L Stainless steel aqueous phase tank with heating device, integrated PT probe and PID regulator (ambient + 10 ° C to 80 ° C ± 0.2 ° C)
- Pallet agitator
- Volumetric gear dosing pump (0 to 100 l / h), with volumetric flow meter (liters / h) and regulator
- Circulation loop
- The pump speed, and therefore the flow rate, are automatically regulated
Bitumen line
- 5L Stainless steel bitumen tank with double heating level with PT100 probe and PID regulator (ambient + 10 ° C to 180 ° C ± 0.2 ° C)
- Pallet agitator
- Volumetric gear pump (0 to 130 l / h), with frequency converter
- Circulation loop
- Heating cords on the entire bitumen line with regulator
The pump speed is adjusted manually, via a potentiometer
Ergonomic control panel including:
- All switches, displays, regulators and potentiometers for production control
- Emergency stop switch
Options
PMB Polyvalens
PRESSURE PRODUCTION LINE
The PMB Polyvalens allows to work with binders requiring higher heating temperatures such as hard bitumens or even bitumens modified by polymers (PMB), as soon as the exit temperature of the emulsions approaches or exceeds 100 ° C. By increasing the pressure during production, the theoretical boiling temperature of the emulsion can exceed 120 ° C. Connected to the compressed air network of your laboratory, or to a simple air compressor, the complete Laboratory Pilot becomes the best tool to produce all types of emulsions.
Specifications
The Production line for pressurized emulsions is fitted in the factory when ordering the laboratory pilot.
- 3-way valve at the outlet of the ATOMIX® C homogenizer
- Stainless steel routing to the pressure pot
- Double jacket pressure vessel, divided into two compartments of approximately 3L each, fluid orientation valve, air inlet with inlet pressure adjustment, safety valve, degassing valve, temperature probe
- Emulsion and waste collection pipes
Technical specifications:
- For production of emulsions with bitumen heated up to 180 ° C,
- Maximum authorized production pressure: 1.5 bars (overshooting can damage the Turbo-mixer)
- Maximum bitumen content tested: 75% of polymer modified bitumen (SBS)
F022.122.0202
BITUMEN MASS FLOW METER
It allows precise measurement of the bitumen line flow rate and thus its automatic regulation.
Measuring the density of the binders used thus gives access to significant dosing precision regardless of the nature of the bitumen
Specifications
- Micro Motion Coriolis flowmeter
- Electronic interface
- Connection to the process by stainless steel flange and bolts
- CE and EAC approval
- 0.1% calibration option in mass flow and 0.0005 g / cm3 in density
- Compact single-variable, 4-wire remote mount flow transmitter
- Power supply 19.2 – 28.8 Vdc
- Outputs: current (mA), frequency, and RS485
F022.122.0194
DATA RECORDER
It allows you to view, save and analyze production data. It offers the possibility of accessing all production information for effective monitoring of productions. Its tactile and intuitive interface allows you to view important parameters in real time. The analysis tables and graphs will complement the documentation of your tests, for increased quality in the laboratory.
Specifications
- 5.7 ″ color TFT digital touch screen
- Registration periods from 0.1s to 24h
- 2 GB built-in memory
- Front USB port for easy transfer of recorded data
- Electrical signal repeaters and converters for signals from PT100 temperature sensors
- Recording of temperature (bitumen, aqueous phase, atmospheric emulsion and PMB), speed (bitumen pump, aqueous phase, ATOMIX®) and flow (bitumen and aqueous phase) parameters.
- Distribution of parameters in data groups: possibility of 8 groups of 6 parameters each
- Password lock with possibility of restricted access
- Analysis software on PC (PC not supplied): data visualization in the form of tables or graphs, with data export in .csv format
- Automatic data recording when the machine is turned on.
- IMPORTANT: can only be fitted at the factory, if the Mass Flowmeter option has been integrated into the pilot.
F022.122.0195
Accessories
HIGH SPEED DISPERSOR
Specifications
Ideal to disperse elastomers in bitumen
- Digital display of speed
- Electronic cruise control
- Electronic overload protection
- Stainless steel disperse elements can be cleaned quickly and easily
- Soft start
- Error code display
- Absorbed motor power 1100 W
- Motor power output 700 W
- Viscosity max. 5000 mPas
- Speed range 5-10000 rpm
- LED speed display
- Extension arm diameter [mm] 16
- Extension arm length [mm] 220
F041.118.0400
DISPERSING TOOL | COARSE
Specifications
- Treated Capacity (H2O) min. [l]: 0.5
- Treated Capacity (H2O) max. [l]: 20
- Stator diameter [mm]: 45
- Rotor diameter [mm]: 36
- Peripheral speed [m / s]: 18.8
- Immersion depth min. [mm]: 70
- Immersion depth max. [mm]: 250
- Total length [mm]: 300
- Material in contact with the product PTFE, AISI 316L
- pH min. : 2
- pH max. : 13
- Solvent resistant: yes
- Resists abrasives: yes
- Working temperature max. [° C]: 180
- Sterilization methods: methods
- Final fineness, suspension min. [microns]: 40
- Final fineness, suspension max. [microns]: 100
- Final fineness emulsions min. [microns]: 10
- Final fineness emulsions max. [microns]: 30
F041.118.0410
DISPERSING TOOL | MEDIUM
Specifications
- Treated Capacity (H2O) min. [l]: 0.5
- Treated Capacity (H2O) max. [l]: 15
- Stator diameter [mm]: 45
- Rotor diameter [mm]: 40.5
- Peripheral speed [m / s]: 21.2
- Immersion depth min. [mm]: 70
- Immersion depth max. [mm]: 250
- Total length [mm]: 300
- Material in contact with the product PTFE, AISI 316L
- pH min. : 2
- pH max. : 13
- Solvent resistant: yes
- Resists abrasives: yes
- Working temperature max. [° C]: 180
- Sterilization methods: methods
- Final fineness, suspension min. [microns]: 25
- Final fineness, suspension max. [microns] 50
- Final fineness emulsions min. [microns]: 5
- Final fineness emulsions max. [microns]: 20
F041.118.0420
DISPERSION TOOL | THIN
Specifications
- Treated Capacity (H2O) min. [l]: 0.25
- Treated Capacity (H2O) max. [l]: 10
- Stator diameter [mm]: 45
- Rotor diameter [mm]: 40
- Peripheral speed [m / s]: 20.9
- Immersion depth min. [mm]: 70
- Immersion depth max. [mm]: 250
- Total length [mm]: 300
- Material in contact with the product PTFE, AISI 316L
- pH min. : 2
- pH max. : 13
- Solvent resistant: yes
- Resists abrasives: yes
- Working temperature max. [° C]: 180
- Sterilization methods: methods
- Final fineness, suspension min. [microns]: 10
- Final fineness, suspension max. [microns] 30
- Final fineness emulsions min. [microns]: 1
- Final fineness emulsions max. [microns]: 10
F041.118.0430
BEAKER | STAINLESS STEEL | 2L
Specifications
- Stainless steel quality 18/10
- Welded handle
F010.215.7329
LONG HEAT RESISTANT GLOVES | 250°C
Specifications
- Cow split leather
- Fully lined fleece palm
- 35 cm cuff fully lined with cotton canvas
- Reinforced seams
F003.505.0150
SOAP SOLUTION KIT | 5L | BASIC
Specifications
BASIC kit for the preparation of soap solutions for complete lab pilot (volume 5L)
Specifications:
- Heating magnetic stirrer Heidolph-Analogic (800W, 100 to 1400 rpm, 20 to 300°C)
- 2 x Glass beaker 5L
- 1 x Magnetic bar 80×10 mm
- 1 x Magnetic bar extractor
- 2 x 10-ml glass pipettes with safety bulb
- 2 x 20-ml glass pipettes with safety bulb
- 1 x Manual pipetor
Needed:
Precision balance (minimum 6000 g / 0.1 g)
pH-meter and accessories
F044.122.0015
SOAP SOLUTION KIT | 5L | ADVANCED
Specifications
ADVANCED kit for the preparation of soap solutions for complete lab pilot (volume 5L)
The Digital heating magnetic stirrer equipped with a PT1000 temperature probe allows regulating the temperature directly inside the beaker, thus facilitating emulsifier dissolution and avoiding any damage due to heating. The electronic pipetor allows sampling liquids (emulsifiers, acids, additives) efficiently, in safety conditions.
Specifications:
- Heating magnetic stirrer Heidolph-Digital (800W, 100 to 1400 rpm, 20 to 300°C) + PT1000 temperature probe (with holder) for an accurate control of soap solution temperature
- 2 x Glass beaker 5L
- 1 x Magnetic bar 80×10 mm
- 1 x Magnetic bar extractor
- 2 x 10-ml glass pipettes with safety bulb
- 2 x 20-ml glass pipettes with safety bulb
- 1 x Electronic pipetor
Needed:
Precision balance (minimum 6000 g / 0.1 g)
pH-meter and accessories
F044.122.0025
Consumables
SECURED VIALS | 1000 ml
Specifications
Vials for emulsion sampling in the laboratory or plant
Their large openning together with the double enclosure system are particularly usefull during sampling, storage/archivage or shippment of emulsions.
Specifications:
- High-density polyethylen (HD-PE)
- Height: 187 mm and Ø 58 mm
- Thight and waterproof enclosure with obturator & screw cap (red)
- Sold by box of 90 units
F066.405.1000
SECURED VIALS | 2000 ml
Specifications
Vials for emulsion sampling in the laboratory or plant
Their large openning together with the double enclosure system are particularly usefull during sampling, storage/archivage or shippment of emulsions.
2L: ideal volume to perform all specified tests according to EN 13808 standard
Specifications:
- High-density polyethylen (HD-PE)
- Height: 230 mm and Ø 58 mm
- Thight and waterproof enclosure with obturator & screw cap (red)
- Sold by box of 50 units
F066.405.2000
CLEANING AGENT | BIODEGRADABLE | 20 L
Specifications
Completely biodegradable – No toxicity!
Product recommended by us for the maintenance of the laboratory pilots.
A flow-through efficiency equivalent to fuel oil, ideal for:
- Metal parts with bitumen
- Metal parts with greases
- Laboratory glassware with emulsion or bitumen
- Soiled clothes
- Dirty gloves
- Soiled shoes
- Bitumen filter
- Glassware and other laboratory equipment
Specifications:
- Based on new generation plant esters (very low odor)
- Flash point in a closed cup: 185 ° C
- Auto-ignition point:> 300 ° C
- Freezing point: <-18.5 ° C
- Ready to use
- Improves safety at work
- 20L can
F058.440.3900
METAL BUCKET | 5 L
Specifications
5L bucket for collecting, storing and transporting bituminous binders (excluding emulsions)
- Bucket with handle Ø 180 x 230 mm
- Exterior white
- Bare interior (for non-aqueous products)
- Box of 50
F102.405.0501
